Product Description
Product Description
(1) The accessories are made of high-quality raw materials and meet the quality inspection requirements.
(2) Professional assembly line assembly, each product is inspected.
(3) Unified brand packaging, customers can customize the brand.
(4) Unified brand cartons, inner bags, and overall foam packaging, heavy goods are used in thickened wooden boxes.
(5) Axle parts are made of 20Crmo, 40Crmo, and 42Crmo materials to increase product life, have strong wear resistance, and reduce noise.
(6) After 12 hours of heat treatment, the differential assembly can reach a hardness of 60-62 degrees, with stronger wear resistance and meeting the quality inspection standards.
(7) Material 20CRMNTI
(8) Heat treatment: Carburizing by multi-purpose furnace, carburizing layer depth 1.3-1.8, DC55OHV=1.1-1.4, tooth surface hardness HRC58-62, core hardness HRC33-48.
(9)Production process: The bar material is forged into blanks, normalized, rough and fine turned, gear cutting, heat treated, grinded, paired and ground, and finally each pair is inspected, cleaned, and rust-proofed before packaging and storage as finished products.
Product Parameters
BENZ PRODUCT REFERENCE |
3873509823 38735 |
Differential housing |
3553535715 | Side gear |
81356080571 35535 |
Spider |
8135611 355353571 |
Input shaft |
6533539750
653353571 |
Differential repair kit |
355353 | Locking nut |
3553535714 653353 |
Driving gear |
355353 387355713 |
Rear axle differential assembly |
3553530614 | Planetary gear |
355353571 | Side gear |
3553530620 | Spider |
39335 | Differential repair kit |
355353571 | Bushing |
494335 | Planetary gear washer |
35713 | Spider |
346353571 | High side gear |
346353571 | Inter axle planetary gear |
346353571 | Input shaft |
659353 0571 | Internal ring gear |
3553541909 | Ring gear support |
34635 | screw nut |
wheel hub | |
357153 | flange |
346354571 | Sun gear |
3463543009 | Ring gear support |
3463541412 | Ring gear |
3553541809 | Ring gear support |
3463543712 | Ring gear |
346354571 | Wheel planetary gear |
3463530925 | Nut |
3463501533 | Bell hub Carrier with gears Wheel bell hub H272mm |
Company Profile
HangZhou SINORISE IMPORT AND EXPORT CO.,LTD. was established in 2011. In 2012, it officially started the after-salesmarket export business of truck parts. From its establishment to today, HangZhou SINORISE has been committedto providing users with the highest quality products, according to the use of vehicles.
Provide users with The mostreasonable solution. In 2014, HangZhou SINORISE established a development strategy with the SINOASCEND brand as its core business. After 5 years of development, the SINOASCEND brand has been widely recognized byusers. In january 2019, it began to independently develop and produce truck accessories. It mainly develops andproduces 4 categories of products: qearbox, chassis accessories, engine and cab, and supports customersample(provide sample)customization. |
Factroy Show
Products Recommended
Certifications
Our Advantages
1. We are a straight line factory, making our own brand 2. The manufacturer sells directly, and the price is always lower than the market value. 3. We have the capability to provide complete vehicle spare parts 4. We have many years of export experience and can provide you with complete sea freight documents for customs clearance. 5. SINORISE provides a large number of heavy-duty parts and accessories. |
FAQ
Q: Who are we? We are a manufacturer of heavy duty truck auto parts. We have 2 factory, and we have own brand, our product price is competitive. We are based in ZheJiang , China, start from 2571,sell to Southeast Asia(50.00%),Africa(50.00%). There are total about 11-50 people in our office. Q: How can we guarantee quality? Q: what can you buy from us? Q: why should you buy from us not from other suppliers? Q: what services can we provide? Q: Are you trading company or manufacturer ? Q: How long is your delivery time? Q: Do you provide samples ? is it free or extra ? |
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Where can I find information on axle load limits for various types of vehicles?
When seeking information on axle load limits for different types of vehicles, there are several reliable sources where you can find the necessary information. Here’s a detailed explanation of where you can find information on axle load limits:
1. Vehicle Owner’s Manual:
The first and most accessible source of information on axle load limits is the vehicle owner’s manual. The owner’s manual provided by the vehicle manufacturer typically includes important details about the vehicle’s specifications, including axle load limits. Look for sections related to vehicle loading, weight distribution, or axle specifications to find the recommended load limits for each axle of your specific vehicle model.
2. Government Transportation Authorities:
Government transportation authorities, such as departments of transportation or road transport authorities, often provide guidelines and regulations regarding vehicle weight limits, including axle load limits. These authorities establish and enforce weight restrictions to ensure road safety and prevent damage to infrastructure. Visit the website of your local or national transportation authority to access relevant regulations or guidelines pertaining to axle load limits for various types of vehicles.
3. Commercial Vehicle Regulations:
If you are specifically interested in axle load limits for commercial vehicles, such as trucks or buses, consult the commercial vehicle regulations applicable in your region. These regulations are established to ensure safe and efficient operation of commercial vehicles on public roads. Regulatory bodies responsible for commercial vehicle operations often provide detailed information on axle load limits, weight distribution requirements, and other related specifications.
4. Vehicle Manufacturer or Dealer:
If you require axle load limit information for a specific vehicle model or variant, contacting the vehicle manufacturer or a local authorized dealer can be helpful. They can provide accurate and up-to-date information specific to your vehicle. Provide them with the vehicle identification number (VIN) or other relevant details to ensure they can assist you accurately.
5. Online Resources and Databases:
There are online resources and databases dedicated to providing information on vehicle specifications, including axle load limits. These resources may include vehicle data websites, forums, or government databases that compile and provide access to vehicle specifications and regulatory information. Conduct an internet search using relevant keywords to find reliable online sources that offer information on axle load limits for various types of vehicles.
When seeking information on axle load limits, it’s crucial to ensure that the information you obtain is accurate, up-to-date, and applicable to your specific vehicle and jurisdiction. Regulations and load limits can vary depending on the country, region, vehicle type, and other factors. Therefore, it is advisable to consult official sources or seek professional advice to ensure compliance with applicable regulations and ensure safe and legal operation of your vehicle.
What are the symptoms of a failing CV joint, and how does it relate to the axle?
A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:
Symptoms of a Failing CV Joint:
1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.
2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.
3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.
4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.
5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.
Relationship to the Axle:
The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.
Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.
The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.
Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.
What are the signs of a worn or failing axle, and how can I troubleshoot axle issues?
Identifying the signs of a worn or failing axle is important for maintaining the safety and functionality of your vehicle. Here are some common signs to look out for and troubleshooting steps you can take to diagnose potential axle issues:
- Unusual Noises:
- Vibrations:
- Uneven Tire Wear:
- Difficulty Steering:
- Visible Damage or Leaks:
- Professional Inspection:
If you hear clunking, clicking, or grinding noises coming from the area around the wheels, it could indicate a problem with the axle. These noises may occur during acceleration, deceleration, or when turning. Troubleshoot by listening carefully to the location and timing of the noises to help pinpoint the affected axle.
A worn or failing axle can cause vibrations that can be felt through the steering wheel, floorboard, or seat. These vibrations may occur at certain speeds or during specific driving conditions. If you experience unusual vibrations, it’s important to investigate the cause, as it could be related to axle problems.
Inspect your tires for uneven wear patterns. Excessive wear on the inner or outer edges of the tires can be an indication of axle issues. Misaligned or damaged axles can cause the tires to tilt, leading to uneven tire wear. Regularly check your tires for signs of wear and take note of any abnormalities.
A worn or damaged axle can affect steering performance. If you experience difficulty in steering, such as stiffness, looseness, or a feeling of the vehicle pulling to one side, it may be due to axle problems. Pay attention to any changes in steering responsiveness and address them promptly.
Inspect the axles visually for any signs of damage or leaks. Look for cracks, bends, or visible fluid leaks around the axle boots or seals. Damaged or leaking axles can lead to lubrication loss and accelerated wear. If you notice any visible issues, it’s important to have them inspected and repaired by a qualified mechanic.
If you suspect axle issues but are unsure about the exact cause, it’s advisable to seek a professional inspection. A qualified mechanic can perform a thorough examination of the axles, suspension components, and related systems. They have the expertise and tools to diagnose axle problems accurately and recommend the appropriate repairs.
It’s important to note that troubleshooting axle issues can sometimes be challenging, as symptoms may overlap with other mechanical problems. If you’re uncertain about diagnosing or repairing axle issues on your own, it’s recommended to consult a professional mechanic. They can provide a proper diagnosis, ensure the correct repairs are performed, and help maintain the safety and performance of your vehicle.
editor by lmc 2024-11-06
China high quality Hot Selling Industrial Transmission Nmrv Worm Gear Motor Gearbox supplier
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CHINAMFG Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Samples: |
US$ 35/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-09-13
China high quality Hot Selling Skm Series Electric Motor Worm Gear Transmission Reduction Gearbox for Sale bevel gearbox
Product Description
Recommended by seller
Technical features
The high degree of modularity is a design feature of SKM.SKB series helical-hypoid gear unit. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, footstuff, ceramice packing, logistic, plastics and so on
Product Parameters
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
Gearing Arrangement |
Hypoid |
Output Torque |
100~500NM |
Input Speed |
1400rpm |
Output Speed |
5~187 |
Place of Origin |
China |
Brand Name |
HUAKE |
Product name |
Hypoid gear reducer |
Color |
Blue |
Ratio |
5-400 |
Certificate |
ISO9001 CCC CE |
Products characteristics
SKM SKB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.
(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.
Features&Specification
SKM28B~SKM58B:2-Stage hypoid helical gear units. Speed ratio range7.48~60.5 SKM28C~SKM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5 One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer. 1.Omnidirectional mounting 2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance 3.Low back clearance 4.Smooth transmission and low noise 5.Customized products available
For more models, please contact us!
F helical gear reducer
Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
Installation method: base installation, flange installation, torque arm installation.
Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.
The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.
Output mode: hollow shaft output or CHINAMFG shaft output.
Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.
K helical bevel gear reducer
Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.
Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.
Reduction ratio: basic type 8.1-191, combined to 13459.
R helical gear reducer
Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.
Installation method: pedestal installation, flanges with large and small flanges are easy to choose.
Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.
Company Profile
Certifications
Packaging & Shipping
FAQ
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Single-Step |
Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2023-09-13
China Hot selling Declutch Manual Worm Gearbox Hand Wheel Gear Operator Hgb Series sequential gearbox
Product Description
Description
HGB series valve manual device adopts worm gear and worm drive pair.and high performance needle roller bearing is installed at both ends of the worm, with compact structure. At the same time, the requirement of thrust in the process of positive inversion is ensured, Large torque, high mechanical efficiency, small size, easy operation and reliable self locking.
Main Product features:
1.Precision casting aluminum alloy box
2.Specifications are optional.
3.Reliable thrust roller bearing
4.High strength steel input shaft with protection.
5.Stroke:0-90°(±5° degrees adjustable)
6.Built in grease to improve service life.
7.Adjustable mechanical limit.
8.Good seal
Connect With Valve
HGB series valve worm gear box and valve connection using flange connection mode, connection flange size conforms to EN ISO 5210 or DIN 3210 requirements, can also be customized according to customer requirements.
Model | Connect With Ball Valve | Connect With Butterfly Valve |
HGB-01 | DN25-40 | DN50-100 |
HGB-02 | DN50-65 | DN125-DN150 |
HGB-03 | DN80-100 | DN200-250 |
HGB-04 | DN125-150 | DN300-DN350 |
1. Question:What is your main products?
Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
2. Question:Are you a trader or manufacturer ?
Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
3. Question:How do your make the quality guarantee for actuators?
Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .
4. Question:When can I receive the Price of valve actuators ?
Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
5. Question:How to order our pneumatic actuators and electric actuators ?
Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
6. Question:How can I get a sample to check your quality?
Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
7. Question:Shall we pay the sample cost and transportation cost ?
Answer:We will provide the sample by free of charge. Your will bear the freight cost.
8. Question:How long to prepare the sample ?
Answer:Most of our products are under regular production and some of them we keep in stocks.
9. Question:How to delivery the sample to our place?
Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
10. Question:What about the delivery date if we place the formal order ?
Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time.
Application: | Motor |
---|---|
Function: | Change Drive Direction, Speed Changing |
Layout: | Coaxial |
Hardness: | Soft Tooth Surface |
Installation: | Torque Arm Type |
Step: | Double-Step |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-13
China Hot selling K Helical Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer Restaurant Hotels near me shop
Guarantee: 3 years
Relevant Industries: Resorts, Garment Stores, Developing Content Stores, Production Plant, Machinery Mend Stores, Foods & Beverage Manufacturing unit, Farms, Restaurant, Residence Use, Retail, Food Store, Printing Outlets, Energy & Mining, Food & Beverage Outlets, Marketing Firm, Building operates
Gearing Arrangement: Helical
Output Torque: 10~62800N.m
Input Speed: 1450/960rpm
Output Pace: fourteen-280rpm
Ratio: 5.36~197.37
Mount Placement: Foot Mounted
Bearing: LYC, NMRVseries25 NMRVseries75 High Quality Electric Drill 2 Pace Worm Reducer Gearbox Industrial HRB,ZWZ,NSK
Certification: ISO9001-2008
Packaging Details: Picket boxes , Cantons packed in 1 pallet
Port: HangZhou Port, ZheJiang Port
K Series Helical Bevel Reduction GearboxAttributes of goods1. Extremely Regular Modular Designed: The products are easily linked with and pushed by distinct varieties of motors and numerous input electrical power. The very same type geared motor can be adapted to optioned powers of motors. It is therefore straightforward to understand diverse solution for diverse requirements.2. Ratio: Highlighted numerous intently divided ratios and extensive range of them. Really big final ratios can be acquired by way of mixed unites to attain incredibly low output speeds.3. Mounting Arrangement: No stringent limitation to the mounting arrangement.4. Large Energy, Compact Dimension: Housings are produced of high toughness forged iron. Gears and shaft gears are completed with fuel carburizing procedure and exact grounding to sequentially get high loading capacity of for each certain volume.5. Extended Support Lifestyle: Beneath the situation of correctly picking sort dimensions and the typical upkeep and use, main components (assume individuals very easily-disabled elements) can final as extended as up to far more than twenty five,000 several hours. Simply-disabled elements include lubricating oil, oil seals, and bearings.6. Reduced Sounds: All essential elements are concluded by precisely machining, correct assembly, and last but not least examined, and therefore, relatively lower sounds is attained.7. High Performance: The effectiveness of gear unit can get to 95%, The effectiveness of worm equipment unit can reach 89%.8. Big radial loading capability.9. Axial load capability of up to 5% of radial load. Design:K Sequence – Foot-mounted, sound shaft outputKAB Series – Foot-mounted, Low Value Gearbox Velocity Reducer Industrial Automatic Automobile Gearbox hollow shaft outputKA Sequence – Keyed hollow shaft outputKF Series – B5 Flange-mounted, sound shaft outputKAF Collection – B5 Flange-mounted, hollow shaft outputKAZ Collection – B14 Flange-mounted, hollow shaft outputKAT Collection – Hollow shaft output, torque armKH, KHB, KHF, KHZ Series – Hollow shaft output, shrink diskKV, KVB, NMRV Worm Gearbox With Motor Reductor Motor Gear Reductor KVF, KVZ Sequence – Hollow shaft output, splined hollow shaftK(KA, KF, KAF, KAB, KAZ)S Collection – Reliable shaft inputHousingCast IronInput power0.12-200kwOutput torque10-61900N.mOutput speed0.08-261rpmBearingC&U Bearing,NSK,SKF or on requestRatio5.36~178.37Installation FormFoot, Flange, Shaft MountedSealSKF,CTY,CFW or on requestGearsHelical-bevel GearsInput ConfigurationsEquipped with Electric MotorsSolid Shaft InputIEC-normalized Motor FlangeApplicable MotorsSingle Period AC Motor, Factory Cost Drive Shaft Center Bearing Assistance for CZPT Car 37230-12050 A few Period AC MotorBrake MotorsInverter MotorsMulti-pace MotorsExplosion-evidence MotorRoller MotorOutput ConfigurationsSolid Shaft OutputHollow Shaft OutputnstallationFoot-mountedB5 Flange-mountedB14 Flange-mountedShaft-mountedLubricationOil-tub and Splash Lubrication Installation Approach For a lot more designs, remember to speak to us! Recommend Merchandise Organization Info Solution packaging FAQ
What is a push shaft?
If you observe a clicking noise whilst driving, it is most very likely the driveshaft. An skilled car mechanic will be able to inform you if the noise is coming from the two sides or from one particular aspect. If it only transpires on a single side, you must check out it. If you discover sounds on the two sides, you must get in touch with a mechanic. In both scenario, a alternative driveshaft must be straightforward to discover.
The drive shaft is a mechanical component
A driveshaft is a mechanical system that transmits rotation and torque from the engine to the wheels of the car. This part is vital to the operation of any driveline, as the mechanical electricity from the motor is transmitted to the PTO (electricity take-off) shaft, which hydraulically transmits that power to linked equipment. Diverse push shafts contain various mixtures of joints to compensate for modifications in shaft duration and angle. Some types of travel shafts contain connecting shafts, interior consistent velocity joints, and external fixed joints. They also have anti-lock technique rings and torsional dampers to prevent overloading the axle or leading to the wheels to lock.
Though driveshafts are fairly mild, they require to take care of a good deal of torque. Torque utilized to the push shaft creates torsional and shear stresses. Because they have to stand up to torque, these shafts are created to be lightweight and have tiny inertia or bodyweight. For that reason, they normally have a joint, coupling or rod among the two elements. Elements can also be bent to accommodate changes in the length between them.
The travel shaft can be created from a assortment of supplies. The most typical substance for these components is metal, despite the fact that alloy steels are often utilised for higher-strength applications. Alloy metal, chromium or vanadium are other supplies that can be utilised. The kind of material used relies upon on the software and dimensions of the part. In numerous situations, metal driveshafts are the most sturdy and most affordable choice. Plastic shafts are utilised for light-weight responsibility apps and have different torque stages than metal shafts.
It transfers energy from the motor to the wheels
A car’s powertrain is composed of an electrical motor, transmission, and differential. Every section performs a particular work. In a rear-wheel drive motor vehicle, the electricity created by the engine is transmitted to the rear tires. This arrangement improves braking and dealing with. The differential controls how a lot electricity each wheel gets. The torque of the engine is transferred to the wheels according to its velocity.
The transmission transfers electricity from the motor to the wheels. It is also known as “transgender”. Its work is to guarantee electricity is shipped to the wheels. Electrical vehicles can’t generate by themselves and need a gearbox to drive ahead. It also controls how significantly electricity reaches the wheels at any offered instant. The transmission is the last portion of the electricity transmission chain. In spite of its a lot of names, the transmission is the most complicated ingredient of a car’s powertrain.
The driveshaft is a prolonged metal tube that transmits mechanical electricity from the transmission to the wheels. Cardan joints hook up to the travel shaft and provide adaptable pivot details. The differential assembly is mounted on the travel shaft, enabling the wheels to change at various speeds. The differential permits the wheels to flip at various speeds and is really crucial when cornering. Axles are also essential to the efficiency of the automobile.
It has a rubber boot that shields it from dust and humidity
To keep this boot in good issue, you ought to cleanse it with chilly water and a rag. Never location it in the dryer or in direct sunlight. Heat can deteriorate the rubber and result in it to shrink or crack. To lengthen the daily life of your rubber boots, use rubber conditioner to them regularly. Indigenous peoples in the Amazon location accumulate latex sap from the bark of rubber trees. Then they place their toes on the fireplace to solidify the sap.
it has a U-shaped connector
The travel shaft has a U-joint that transfers rotational strength from the motor to the axle. Defective gimbal joints can trigger vibrations when the automobile is in motion. This vibration is frequently mistaken for a wheel harmony problem. Wheel stability troubles can cause the vehicle to vibrate whilst driving, whilst a U-joint failure can trigger the car to vibrate when decelerating and accelerating, and quit when the vehicle is stopped.
The generate shaft is related to the transmission and differential making use of a U-joint. It allows for small changes in place in between the two parts. This prevents the differential and transmission from remaining perfectly aligned. The U-joint also permits the push shaft to be linked unconstrained, making it possible for the automobile to shift. Its major purpose is to transmit electric power. Of all sorts of elastic couplings, U-joints are the oldest.
Your vehicle’s U-joints must be inspected at least 2 times a calendar year, and the joints need to be greased. When examining the U-joint, you ought to hear a uninteresting sound when changing gears. A clicking sound suggests insufficient grease in the bearing. If you listen to or really feel vibrations when shifting gears, you may want to support the bearings to lengthen their existence.
it has a slide-in tube
The telescopic design is a contemporary different to classic driveshaft types. This innovative design and style is primarily based on an unconventional design philosophy that brings together developments in substance science and production procedures. For that reason, they are far more effective and lighter than standard types. Slide-in tubes are a easy and productive layout resolution for any automobile application. Below are some of its benefits. Read on to discover why this type of shaft is ideal for numerous applications.
The telescopic push shaft is an critical portion of the standard automobile transmission program. These driveshafts permit linear movement of the two parts, transmitting torque and rotation all through the vehicle’s driveline. They also absorb strength if the vehicle collides. Typically referred to as foldable driveshafts, their popularity is directly dependent on the evolution of the automotive business.
It utilizes a bearing press to change worn or broken U-joints
A bearing push is a system that makes use of a rotary push system to set up or eliminate worn or damaged U-joints from a travel shaft. With this instrument, you can exchange worn or ruined U-joints in your vehicle with relative simplicity. The very first stage entails positioning the generate shaft in the vise. Then, use the eleven/16″ socket to push the other cup in much sufficient to set up the clips. If the cups never match, you can use a bearing push to eliminate them and repeat the method. Right after taking away the U-joint, use a grease nipple Make certain the new grease nipple is set up appropriately.
Worn or broken U-joints are a major resource of driveshaft failure. If 1 of them have been ruined or destroyed, the entire driveshaft could dislocate and the automobile would get rid of electrical power. Unless you have a expert mechanic doing the repairs, you will have to change the whole driveshaft. Thankfully, there are a lot of approaches to do this yourself.
If any of these warning indications appear on your motor vehicle, you must contemplate replacing the broken or worn U-joint. Widespread indicators of destroyed U-joints include rattling or periodic squeaking when moving, rattling when shifting, wobbling when turning, or rusted oil seals. If you recognize any of these symptoms, take your vehicle to a qualified mechanic for a complete inspection. Neglecting to change a worn or damaged u-joint on the driveshaft can end result in costly and hazardous repairs and can trigger important damage to your vehicle.